1673-159X

CN 51-1686/N

简谐载荷下的盘式制动器振动噪声分析及试验

Vibration and Noise Analysis and Experimental Research for Disc Brake Under Harmonic Load

  • 摘要: 以某电动汽车盘式制动器为研究对象,通过CATIA建立制动器三维模型,在Workbench平台上改变制动器的阻尼比,对该模型进行谐响应分析,得到不同阻尼比的制动盘与制动块振幅随频率的分布情况。以制动块消音片为优化目标,用Dynamometer-GIANT 8600惯性实验台分别对无消音片、传统消音片和夹心式消音片的制动器进行振动噪声试验。结果表明:通过改变制动器的阻尼比,能减少制动盘与制动块之间的共振,从而降低振动噪声;夹心式消音片相对于传统的消音片在冷态试验阶段性能表现更好,振动噪声相对传统的消音片降低了约50%。

     

    Abstract: Taking an electric vehicle disc brake as the research object, the simplified brake model was calculated and solved based on the harmonic response theory.The three-dimensional model of the disc brake was established by CATIA.The harmonic response of the model was analyzed by changing the damping ratio of the brake in the Workbench platform. The distribution of the amplitudes of the brake disc and the brake block with different damping ratios for different frequencies was obtained. Using shim as the optimization target, brake noise tests were performed on the brakes of non-shim, conventional shim, and sandwich shim by the Dynamometer-GIANT 8600 inertial test bench.The results show that by changing the damping ratio of the brake, the resonance between the brake disc and the pad can be reduced, thereby reducing the vibration and noise.The sandwich-type shim performs better than the traditional shim in the cold test phase, and the noise was reduced by about 50% compared to the traditional shim.

     

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